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appRobotHoming/server/homingOrchestrator.js
2026-06-19 06:43:06 +02:00

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/**
* homingOrchestrator.js
* Vollständiger Homing-Ablauf: Board-Pipeline (1→2→3b) + 4b-Schleife.
*
* Abhängigkeiten werden von server.js per Parameter übergeben
* (kein Circular-Import-Problem).
*/
import path from 'path';
import fs from 'fs';
import fsPromises from 'fs/promises';
import { estimateXFromParsed } from './homingXEstimate.cjs';
/**
* Schätzt die Slider-X-Position aus den triangulierten Marker-Positionen.
* Dünner I/O-Wrapper: liest die Dateien und delegiert die reine Geometrie an
* `estimateXFromParsed()` (`server/homingXEstimate.cjs`, unit-getestet).
*
* @param {string} arucoJsonPath Pfad zu aruco_marker_poses.json
* @param {string} [robotJsonPath] Pfad zu robot.json (für den Gelenk-Offset)
* @returns {number} x_mm
*/
export function estimateXFromMarkers(arucoJsonPath, robotJsonPath) {
try {
const arucoData = JSON.parse(fs.readFileSync(arucoJsonPath, 'utf8'));
const links = robotJsonPath
? (JSON.parse(fs.readFileSync(robotJsonPath, 'utf8')).links ?? {})
: {};
return estimateXFromParsed(arucoData, links);
} catch {
return 0.0;
}
}
/**
* Führt den vollständigen Homing-Ablauf als SSE-Stream aus.
*
* @param {{
* robotJsonPath: string,
* homingDir: string,
* send: (obj: object) => void,
* runScript: (args: string[], send: Function) => Promise<number>,
* runBoardPipeline: (runDir: string, send: Function) => Promise<void>,
* SCRIPT_4B: string,
* SCRIPT_5POSE: string,
* }} opts
*/
export async function runHoming({
robotJsonPath,
homingDir,
send,
runScript,
runBoardPipeline,
SCRIPT_4B,
SCRIPT_5POSE,
}) {
// Lauf-Verzeichnis anlegen
const ts = makeTimestamp();
const runDir = path.join(homingDir, ts);
await fsPromises.mkdir(runDir, { recursive: true });
send({ type: 'log', text: `▶ Homing-Run: ${ts}` });
send({ type: 'log', text: `▶ Ordner: ${runDir}` });
send({ type: 'log', text: `▶ Robot-JSON: ${robotJsonPath}` });
send({ type: 'log', text: '' });
// ── Schritt 13b: Board-Pipeline ─────────────────────────────────────────
send({ type: 'step', step: 1, total: 6, text: 'Foto + Marker-Triangulierung …' });
await runBoardPipeline(runDir, send);
// Prüfen ob aruco_marker_poses.json erzeugt wurde
const arucoJson = path.join(runDir, 'aruco_marker_poses.json');
try {
await fsPromises.access(arucoJson);
} catch {
send({ type: 'error', text: '❌ aruco_marker_poses.json fehlt Script 3b hat nicht funktioniert.' });
send({ type: 'done', exitCode: -1, runDir: ts });
return;
}
// ── Schritt 2: X-Position bestimmen ─────────────────────────────────────
send({ type: 'step', step: 2, total: 6, text: 'X-Position bestimmen …' });
const xMm = estimateXFromMarkers(arucoJson, robotJsonPath);
send({ type: 'log', text: `▶ Geschätzte X-Position: ${xMm.toFixed(1)} mm` });
send({ type: 'analysis', key: 'x_mm', value: xMm });
// ── Schritt 36: 4b-Kette (Arm1 → Ellbow → Arm2 → Hand) ─────────────
const links = ['Arm1', 'Ellbow', 'Arm2', 'Hand'];
let fromState = null;
let chainComplete = true;
for (let i = 0; i < links.length; i++) {
const link = links[i];
send({ type: 'step', step: 3 + i, total: 6, text: `Gelenkwinkel ${link}` });
send({ type: 'log', text: `\n─── 4b: ${link} ${'─'.repeat(35 - link.length)}` });
const outputPath = path.join(runDir, `state_${link}.json`);
const args = [
SCRIPT_4B,
'--robot', robotJsonPath,
'--aruco', arucoJson,
'--link', link,
'--output', outputPath,
];
if (fromState) args.push('--from-state', fromState);
else args.push('--x-mm', String(xMm));
const exit = await runScript(args, send);
if (exit !== 0) {
send({ type: 'log', text: `⚠ 4b ${link} Exit ${exit} — falle auf 5_pose_estimation.py zurück` });
chainComplete = false;
break;
}
fromState = outputPath;
// Zwischenergebnis an Analysis-Sektion
try {
const stateData = JSON.parse(await fsPromises.readFile(outputPath, 'utf8'));
const acc = stateData.accumulated_state ?? stateData;
send({ type: 'analysis', key: `state_${link}`, value: acc });
} catch { /* ignorieren */ }
}
// ── Endergebnis ──────────────────────────────────────────────────────────
try {
let finalState;
if (chainComplete) {
const finalData = JSON.parse(await fsPromises.readFile(fromState, 'utf8'));
finalState = finalData.accumulated_state ?? finalData;
} else {
// 4b vorzeitig abgebrochen -> 5_pose_estimation.py mit dem letzten
// erfolgreichen Zwischenstand (falls vorhanden) als Startwert.
send({ type: 'step', step: 6, total: 6, text: '5_pose_estimation.py (Fallback) …' });
const poseOut = path.join(runDir, 'robot_state.json');
const args = [SCRIPT_5POSE, arucoJson, '-robot', robotJsonPath, '-out', poseOut];
if (fromState) args.push('--from-state', fromState);
const exit = await runScript(args, send);
if (exit !== 0) throw new Error(`5_pose_estimation.py Exit ${exit}`);
const poseData = JSON.parse(await fsPromises.readFile(poseOut, 'utf8'));
finalState = Object.fromEntries(
Object.entries(poseData.movements).map(([k, v]) => [k, v.value])
);
send({ type: 'analysis', key: 'robot_state', value: poseData });
}
send({ type: 'log', text: '' });
send({ type: 'log', text: `✅ Homing abgeschlossen: ${ts}` });
send({ type: 'done', exitCode: 0, state: finalState, runDir: ts });
} catch (err) {
send({ type: 'error', text: `❌ Endzustand konnte nicht gelesen werden: ${err.message}` });
send({ type: 'done', exitCode: -1, runDir: ts });
}
}
/**
* Führt den Homing-Ablauf offline aus (Bilder und NPZ bereits im runDir).
* Identische 4b-Kette wie runHoming — ohne Webcam-Zugriff und ohne SSE-Stream.
* send() akkumuliert Logs; done-Event trägt den finalen State.
*
* @param {{
* robotJsonPath: string,
* runDir: string,
* send: (obj: object) => void,
* runScript: (args: string[], send: Function) => Promise<number>,
* runBoardPipelineOffline:(runDir: string, send: Function) => Promise<void>,
* SCRIPT_4B: string,
* SCRIPT_5POSE: string,
* }} opts
*/
export async function runHomingOffline({
robotJsonPath,
runDir,
send,
runScript,
runBoardPipelineOffline,
SCRIPT_4B,
SCRIPT_5POSE,
}) {
send({ type: 'log', text: `▶ Homing-Offline: ${path.basename(runDir)}` });
send({ type: 'log', text: `▶ Robot-JSON: ${robotJsonPath}` });
send({ type: 'log', text: '' });
// ── Schritt 1: Marker-Triangulierung (Bilder liegen bereits im runDir) ──────
send({ type: 'step', step: 1, total: 5, text: 'Marker-Triangulierung …' });
await runBoardPipelineOffline(runDir, send);
const arucoJson = path.join(runDir, 'aruco_marker_poses.json');
try {
await fsPromises.access(arucoJson);
} catch {
send({ type: 'error', text: '❌ aruco_marker_poses.json fehlt Script 3b hat nicht funktioniert.' });
send({ type: 'done', exitCode: -1 });
return;
}
// ── Schritt 2: X-Position schätzen ──────────────────────────────────────────
const xMm = estimateXFromMarkers(arucoJson, robotJsonPath);
send({ type: 'log', text: `▶ Geschätzte X-Position: ${xMm.toFixed(1)} mm` });
send({ type: 'analysis', key: 'x_mm', value: xMm });
// ── Schritte 35 (24): 4b-Kette Arm1 → Ellbow → Arm2 → Hand ───────────────
const links = ['Arm1', 'Ellbow', 'Arm2', 'Hand'];
let fromState = null;
let chainComplete = true;
for (let i = 0; i < links.length; i++) {
const link = links[i];
send({ type: 'step', step: 2 + i, total: 5, text: `Gelenkwinkel ${link}` });
send({ type: 'log', text: `\n─── 4b: ${link} ${'─'.repeat(35 - link.length)}` });
const outputPath = path.join(runDir, `state_${link}.json`);
const args = [SCRIPT_4B, '--robot', robotJsonPath, '--aruco', arucoJson, '--link', link, '--output', outputPath];
if (fromState) args.push('--from-state', fromState);
else args.push('--x-mm', String(xMm));
const exit = await runScript(args, send);
if (exit !== 0) {
send({ type: 'log', text: `⚠ 4b ${link} Exit ${exit} — falle auf 5_pose_estimation.py zurück` });
chainComplete = false;
break;
}
fromState = outputPath;
try {
const stateData = JSON.parse(await fsPromises.readFile(outputPath, 'utf8'));
send({ type: 'analysis', key: `state_${link}`, value: stateData.accumulated_state ?? stateData });
} catch { /* ignorieren */ }
}
// ── Endergebnis ──────────────────────────────────────────────────────────────
try {
let finalState;
if (chainComplete) {
const finalData = JSON.parse(await fsPromises.readFile(fromState, 'utf8'));
finalState = finalData.accumulated_state ?? finalData;
} else {
send({ type: 'step', step: 5, total: 5, text: '5_pose_estimation.py (Fallback) …' });
const poseOut = path.join(runDir, 'robot_state.json');
const args = [SCRIPT_5POSE, arucoJson, '-robot', robotJsonPath, '-out', poseOut];
if (fromState) args.push('--from-state', fromState);
const exit = await runScript(args, send);
if (exit !== 0) throw new Error(`5_pose_estimation.py Exit ${exit}`);
const poseData = JSON.parse(await fsPromises.readFile(poseOut, 'utf8'));
finalState = Object.fromEntries(
Object.entries(poseData.movements).map(([k, v]) => [k, v.value])
);
}
send({ type: 'log', text: '' });
send({ type: 'log', text: '✅ Homing-Offline abgeschlossen' });
send({ type: 'done', exitCode: 0, state: finalState });
} catch (err) {
send({ type: 'error', text: `❌ Endzustand konnte nicht gelesen werden: ${err.message}` });
send({ type: 'done', exitCode: -1 });
}
}
/** Timestamp-String YYYYMMDD_HHmmss */
function makeTimestamp() {
const now = new Date();
const p = (n, l = 2) => String(n).padStart(l, '0');
return `${now.getFullYear()}${p(now.getMonth() + 1)}${p(now.getDate())}`
+ `_${p(now.getHours())}${p(now.getMinutes())}${p(now.getSeconds())}`;
}